Maha MH-C401FS Battery Charger
© Brooke Clarke 2007
Background
Features listed on product box
Specifications listed on product box
Power Supply
Observations on Consistency
Adapter to Other Battery Sizes
Links
Background
To charge the Sanyo eneloop Ready To
Use (long shelf life) AA cells I wanted a good charger and asked Thomas
Distributing what they recomend. I had also read that this
charger did a good job on Ni-MH AA cells so got it. There was a
notice in the box saying that the cover has been removed on this
improved model. It appears to take four of either AA or AAA cells
and there's a switch for FAST or SLOW charging.
In fast charge mode it may fully charge the Sanyo eneloop cells in 20
minutes. Since the LEDs change from red to green and there's no
sound, it's hard to know when it's finished charging. The cells
are warm (nice to hold on a winter day) but not hot.
23 Oct 2007 - the factory says that they are using a discharge pulse
along with the charging pulses, but only every now and then not between
every charge pulse, so this is really a
Burp Charger (I like them).
Features listed on product box
- Rapid charge Ni-MH AA batteries in under 100 minutes, cooly and efficiently.
- The unique charging algorithim developed by battery experts allows the battery to accept a more complete charge.
- Four independent charging circuuits to ensure optimum charging for each battery.
- Ultra low temperature charging using PowereEx's unique FLEX NEGATIVE PULSE algorithim.
- Manually switch between 100 minute fast charge and 8 hour gentle charge, both microprocessor controlled.
- Can be powered by AC adapter and cigarette-lighter car adapter.
Note that California either has or is about to pass a rule about
"always on" electrical devices in terms of their energy
efficiency. The supplied 12 Volt wall wart is one of the new
Switching Mode Power Supply types that is much smaller and lighter than
the older linear wall warts rated for the same power. They also
have a big advantage in the you can stack them cheek to jowel on AC
power outlet strips.
Specifications listed on product box
- Rapid charge current: 1000 ma
- Cell Configuration: One to Four AA/AAA Ni-Cad or Ni-MH
- Microprocessor: Negative Delta V, four independent channels
- Power Supply Voltage: 12 V 1000 ma
Power Supply
When Four dead cells are connected at
the same time in the fast charge mode the power supply current at 12.0 volts input exceeds
1,000 ma. As each cell becomes charged (green LED) the current
drawn by the charger drops. After all the cells are charged the current draw is under 40 ma.
Note that the small wall wart power supply is one of the new California
compliant type that's energy efficient. These are much lighter
and smaller than the old linear regulator type. They also are
skinny in the correct dimension so that you can stack them cheek to
jowl in outlet strips.
Observations on Consistency
In order to measure the shelf life on the eneloop
Ready To Use batteries it's necessary to get some
idea of how repeatable (note 4)
the same cell can be measured. For example if a 2000 mAh cell can
be measured to better than 100 mAh but not as good as 10 mAh (the
numbers I think as of 23 Nov 2007) then the minimum time between shelf
life tests can be estimated.
Reading the literature on battery capacity and talking to the Sanyo
engineer who did the shelf life testing indicates that there's a strong
function of temperature present, the recommendation being that all
testing be done in a temperature controlled chamber. So far I'm
doing all the testing at the table where my computer is located.
This is an indoor location that has heating (some by the computers and
other equipment that's running 24/7 and a small floor heater or the
whole house heater or air conditioner. The temperature is about
60 F.
The Sanyo Twicell (their name for standard Ni-MH cells) manual talks
about charge termination methods, but does NOT mention negative delta
V. The charge termination methods are:
- 130% of mAh capacity
- Temperature above 60 deg C
- Peak voltage of battery exceeds a threshold
- delta Temperature/delta Time
- difference between battery Temperature and room temperature
The C401FS adds a topping
charge after it makes the charge termination decision thus filling the
battery completely. The negative delta V charge termination
method is known to prevent over charging and to provide about 85% of
the capacity of a standard 16 hour charge at 0.1C.
If the negative delta V charge termination method is sensitive to
temperature then the capacity testing results when using it will show
much more variance than the 16 hr 0.1C charge or where there's a
topping charge. This may be the reason that Sanyo is not
recomending negative delta V and the reason I'm getting better than 1%
repeatability after changing from the C9000 to the C401FS caharger.
Adapter to Other Battery Sizes

I'd
like ot use this charger on other cells, likeSubC aka SC or "D"
size. A way to do that would be to put a dummy battery into the
C401FS and run wires to a battery holder for the target battery size.
This is the first prototype adapter that meets the outline drawing for
a AA battery, but there are further requirements that need to be met
for operation in the C401FS, although it does fit.
The
C9000 charger/discharger/conditioner also has it's own requirements which will be included in the next prototype.

The
adapter can be installed in places where there is an open space for the
terminals and wires to exit but not things that are closed like a
flashlight.
For example to test a 10 AA battery holder one, two or as many of the
AA to wire adapters could be installed allowing measurement of the
holder.
If you are intested in this type of adapter please
let me know for what size battery.
Links
Steve's Review -
Instruction sheet at Maha mhc401fs.pdf
Imaging Resource Review - I believe that the 401FS will take cells to very nearly 100% capacity if they're
left in it overnight, to let the trickle charge "top off" the cells, but I
haven't tested overnight charge cycles yet for this charger. Don't run
the charger with the lid closed -(B.C. note: the lid no longer is
part of the 401FS) NiMH cells lose anywhere from about 1-3% of
their charge each day..
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